dust collector stage cyclone portable separator filter bag apzem pulse jet collectors baghouse india mechanical I suggest you cut a circular plywood piece and mount the SDD on that. After building the storage for our shed, I moved some things around to make room for the dust collector. Add a cyclone separator that traps the heavy sawdust in a trash can that's easy to dump out! It will be built into a wall in my shop, and Ill run the duct work with all the appropriate precautions . By adding a separator to this setup, removing the sawdust is as simple as dumping out a trash can! You can install a magnite inside the first stage under the lid by the incoming side to catch any metal that might pass through the first stage. Please keep in mind I have very limited space in my garage workshop. Ithought that the center ring of the dust collector would make a great housing for the baffle, especially since it already has a lateral inlet. ?. If I convert, I'll still be exhausting into the room, so I'll have to adapt some filter bag anyway. dust collector stage freight harbor play tyler diy lumberjocks dust collector woodworking improved mod stage projects Just set the filter in the center and hook them into place. You might get lucky and find one of the removeable top varieties. lumberjocks There would be a channel cut out of the disc near the perimeter of the barrel 2/3 of the way around, emmulating the Phil Thien design. The scraps I had were just barely large enough to cover the ring, and as you can see in the pic, it barely had room for the groove. There needs to be plenty of room for air to circulate inside the can. Since I want the chips and dust to fall into the barrel, but not come back out, Iused some sandpaper by hand to slightly round over the top edges of the channel. Anyhow, I spent a couple of days on this and found, to my frustration that the airflow was EXTREMELY reduced by the addition of a barrel, so much so that the bag on the collector would not even inflate, and I'm using the same model Harbor Freight Collector. Connect ground wire sections together by your chosen means (wire nuts, splices, etc.) I think mine is a 1.5hp, 240 volt unit rated at 1150cfm. Iplaced the bottom disc on the barrel, and then placed the center ring on top of the disc. Instead of going straight into the filter, debris takes a spin in the trash can first. Top 6 Safety Rules Every Carpenter Should Know, 11 Most Beautiful Crafts To Make With Fresh Flowers, An Essential List of Craft Tools for Making Easy DIYs, Wall Art DIY Ideas to Add Personality to Your Home, 6 Common Plumbing Issues and How To Fix Them, 150 Simple Woodworking Projects for Beginners, 10 DIY Air Purifier Ideas To Make Cheap Air Filtration System, DIY Cleaning Mattress, Sofa, and Sofa Cushions, 15 Homemade DIY Water Filter To Clean Water Anywhere, 10 DIY Grow Tent Plans Build Your Own DIY Grow Box, 25 Free Crochet Skirt Patterns for Everyone. Interesting that this project is being shown now as if it were a new instructable, but some of the comments are 6 years old. will go to the bag. on Step 7. dust collector cyclone stage Krunz best make dust collector machine with 3 hp 3 ph elctric motor std access. ask away. that plus every 10 minutes or so I would have to empty the can in order to deal with the massive amount of chips I was prducing meant that I'd plane a board and unplug the system. I've noticed a huge difference after a long day of woodworking, both in the cleanliness of the shop and the feeling in my lungs! In face, I now need to find a bottom barrel for it. For those of you already using it. then using a hole saw i cut a 2.25 inch hole in the end cap to make an adapter to the shop vac hose. 
Reassemble plumbing. To my surprise, this thing is big, so much for the idea of tuck it underneath the motor of delta ap-400. Start by assembling the Harbor Freight dust collector according to the directions. Ihad a suspicion that mine would need to be larger, but Idecided to use 1 1/8" to start with, so that I could enlarge it slightly later if I felt it needed it. How to Build Storage Shelves for Less than $75, 7 Genius Ways to Improve Miter Saw Dust Collection. This forum post is now archived. When using a larger/deepercan (seperating the distance between the 4" hoses and bottom of can)that there was more 'heavier' dust/shavings in the can vs the other way. 
Nice job. Iwasn't comfortable installing it permanently just yet,so I just ran the vent hose out the nearby window for now. I need this in my life!! And like Toni, I'm hurting for room, too. extractor If it got caught in a mass of planer shavings it might make it out of the can. I worried about performance loss, but I noticed no performance hit at all, in fact I think it is actually better because the large planer chips are not clogging the DC at the gate or the impeller. Ithen used a round nose router bit to route a groove in the bottom piece that would accept the top of the barrel. One thing that I found was a lot of 'Hype' on grounding your system. UNLIMITED Membership is like taking a master class in woodworking for less than $10 a month. Ithen had a helper stick the hose straight into a large pile to sawdust while I watched the exhaust outside. If your lower collection bag, or bags are material, you can cut costs by replacing them with [a] clear plastic one(s). This will save you a lot of Tylenol in the future. Ijust guessed at proper placement, and then made temporary reference marks on the outside of the center ring and disc. Iran a few boards through the planer, the jointer, and the tablesaw. Hi Jimbo; First let me say if you're looking for the garbage can lid setup you can contact Grizzly industries. 214, Linghi Chetty Street Parrys Chennai - 600001, Tamil Nadu, India. Because the motor is now on it's side, the on/off switch is now upside down and on the back side of the unit. Share it with us! 
Become an UNLIMITED member and get it all: searchable online archive of every issue, how-to videos, Complete Illustrated Guide to Woodworking digital series, print magazine, e-newsletter, and more. First: Stop wasting your time with jigsaws and such. oneida Really glad to find this write up. Most of these drums have a solid top with two 2" bungs, so you'll have to cut the top off with a jigsaw or reciprocating saw. The heavy stuff falls down, so only the lightest, fine dust goes up into the filter. The standard collection bag will be full in no time, and replacing it isn't exactly fun. then I 'd plane another board and empty the can.. Well maybe I could get a few boards between unplugging and empting the can but in the end I put on a diust mask and let the chips fly.. then about twice a day I used a snow shovel to scoop the wood chips into big piles.. "I put on a diust mask and let the chips fly"This is the most sensible thing I've seen re: dust collection. Vineta. something i can use my tractor to move and dump. The only machine the hose doesn't reach is my bandsaw, but it doesn't create much dust, and Ithink the higher static lift of my shop vac works better for mybandsaws dust hood set-up.Imade a few modifications to my contractor style tablesaw in order to get more efficient dust collection with the new set-up. I removed the can from the other branch which collects only sawdust. The center ring has6 holes in it where the supports bolt on. In the spots where you run the wire internally, make sure that your wire is laid next to the wall of the pipe and not looped or dangled into the line and then back out. There's nothing worse than trying to locate a blockage and having to take apart ducting from one end to the other and finding out it was due to the grounding wire. Start your 14-day FREE trial - and get building! Anyone need a surplus garbage can & "cyclonette?". Thanks, Michael, 10 years ago I could have had three cans & branches as it has three 4-inch stubs & it really sucks! It's a little more expensive but you can seeblockage spots if your collector looses preformance. One of the reasons I didn't attatch the center ring to the base disc is that I want to get the alignment right first. ItsOverflowing.com | Itsoverflowing.com is a participant in the Amazon.com Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. But that ultra-thin filter is ultra-delicate. Iused the short length of flexible hose that came with the dust collector as a vent. The Fora platform includes forum software by XenForo, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Must be a rerun of something that is old. 
Wood chips and sawdust goes in through the 4" hose, spin around through the filter, and the heavy stuff falls into the bag below. I haven't done it, but my shop unit is always in one place and I'm thinking of suspending it from a long spring so I can lift it away easily. I found it on sale recently for $159, at Woodcraft, but not sure it's still available. I have an old Grizzly single stage DC that looks just like yours. Iused my router circle cutting jig to cut two pieces a little larger than than the trash barrel. Their successful performance in the industry has earned us a good name. You definitely don't want one rattling around in your expensive filter. 8 years ago I have a 5-lb weight on the lid now. Idecided to lay a bead of silicone caulk in each of the three grooves I had routed, and then used my finger to smooth them into a convex shape that would help contour to the mating parts. Just do it. The blue bracket just holds the end of the expandable hose so it's easier to grab. Our biweekly podcast allows editors, authors, and special guests to answer your woodworking questions and connect with the online woodworking community. This is helpful!!! We are counted amongst the noteworthy manufacturers and distributors of wide range of Workshop machinery, Sheet metal machinery, Wood working machinery & Automobiles construction manufacturing & special purpose machinery with CNC base product machines like CNC Milling, CNC Lathe, CNC Drill, etc. cyclone 2499 northtech I hope this helps and if you have any further questions (how many machines, dust gates etc. 
What is your recommendation? I got the cyclonette from Grizzly. This has reduced above table dust by about half. I want to vent outside via laundry vent but am stuck on the make up air part. 
Actually, I didn't even think about trying to do that. This site is protected by reCAPTCHA and the Google, Editor's Letter: Technology and the future of woodworking. This instructable will show how I created a chip separator formy dust collector. A couple of days and about 30 bucks in materials later, I would caution persons against this project. unless you are prepared to lose about 1/3 to 1/2 of your collectors power. The rockler dustright is 2.5 inch. Have you noticed how much sawdust your table saw generates? OK, last but not least; As for the screws and the first stage. Basically, a tool is an object that enables you take advantage of the laws of physics and mechanics in such a way that you can seriously injure yourself - Dave Barry. Do you rely on a shop vac to keep your workshop clean? dust collector i probably should make an instructable on how to make this. Dust collectors may seem like overkill in a small workshop that usually relies on a shop vac, but it's crucial for containing that dangerous dust! I hooked up a length of hose and ran a few tests with some of the machines in my shop. I'm in desperate need of dust collection. It was really hard to find room in my tiny one-car garage space! IF you have the lid sitting on top of your first stage loosly you will have some loss due to the fact that you will have air passing around the lid and top of first stage (garbage can) itself. It may have less tendency to pass dust on to the bag. A deeper can or some sort of baffling might reduce that turbulence which is probably why the sawdust goes all the way to the bags. Start your 14-day FREE trial - and get building. While I do lose some suction with this set up, it's been a total game changer in my small workshop! I presume a paper barrel can survive the vacuum pressure.As said before, my cyclonette is the one Grizzly sells.Cadiddlehopper. I like your project and want to build one. UNLIMITED membership - Get access to it all. Also, the bags are OK, but gradually accumulate some dust, reducing pass through. Sucking up a large pile of dust, or taking heavy passes with the jointer or router table will create enough fines that the exhaust is visible, but just barely. 10 years ago Smart move! The job I really hate is changing the bag. Yes, your lungs will thank you for sure. You want a chunk interceptor between the dust collection piping and the dust collector to, if nothing else, keep bits of wood out of the impellor. 
It seems to work very well. 6 years ago. the the suction hose is attached to the center of the lid by drilling a 2.25 inch hole with the hole saw. I've just bought the HF DC, and was planning a much more complex build with a large cone. Disassemble plumbing as required. They're angled/tilted so the inlet side comes in at 10:00 o clock and exits at the 2:00 position. Reply Get instant access to over 100 digital plans available only to UNLIMITED members. Yes, yes and more yes! Most dust went to the lower bag anyway. I'm just passing on what I found. It is funny to take off the lid and see the chips all lying down in neat cyclonic rows like a fresh alien crop circle. Leave 6 - 12 inches of wire outside pipe. Ithen measured the inlet of the fan housing, and cut a hole in the center that would fit snugly. Cheers, http://www.harborfreight.com/2-hp-industrial-5-micron-dust-collector-97869.html. also, how long was vent to outside? I tried it both ways, with the second stage and without. Keep in mind that this will reduce suction, so keep the larger size whenever possible. A dust collector should be one of the first major purchases for any woodworking shop. I cut the lid off, then flipped the lid. The last modification was to drill a hole in the ZCI just behind the blade to help reduce above the table dust. For the top disc, I found some scraps of 5/8" OSB. I am new to dust collection. Click for full details. Those are my main concern, with the fire hazzard. I have noticed that the metal garbage can almost collapses especially if I forget to open a blast gate when I start it - without any gasket! This makes it practical to install the dust collector near the outfeed table, and just use one 10' flex hose for everything. With state-of-the-art infrastructural facilities, we are successfully catering to the demands of both our clients and the industry in an efficient manner. I've done both and have found that if my first stage (the can) was somewhat shallow,the biggest %of all shavings sawdust etc. 
on Introduction. I added a second stage to my dust collection system (grizzly) and found that I couldn't mesure any drop in performance. Reply Before I would have to unclog the hose at the DC when ever I planed wide boards, now it works perfectly. When I first bought the dust collector, I assembled it in the standard configuration so that I could test it, and compare the results to my finished product. A ground wire runs through the piping on the inside. I have the 6 inch in my shop, in a separate space so I don't have to put up with the noise. The other advantage this has is that it allows me to use the full capacity of my trash barrel.My idea was to create a disc that would fit on top of the trash barrel, and that the center ring would then fit on top of. This post contains affiliate links for your convenience. It is surprisingly quiet and powerful. This design has been used and modified by many people with great results, so I figured it would beagoodplace to start. It works just as well as the version I talk about above, but in a much smaller footprint. 
Here is how I would do it: After getting all pipes sized & cut, drill two small holes on the same side & near the end of each straight run yet clear of fitting verlap. All seems well. This would be a little tricky for my plastic barrel trash can, as the sides are convex. Surely, a 2-hp collector can handle two 4-inch pipe runs. The rest falls into the collector bag. Grizzly, Pen State, American Woodworker back issues and of course back issues of FWW. It's easy to switch between tools, which means the dust collector actually gets used when I need it! He has a great website showing his final design, along with other great information-www.cgallery.com/jpthien/cy.htmHis designputs the baffle under thelid, and it fitsdown into the recepticle. Does it matter which way the cyclone spins? I then of course had to take it all apart. The only pieces we'll need arethe motor and fan assembly, the center ring,the hose, and the fittings. 
on Introduction. We have created these special content collections organized to give you a deep dive into a range of topics that matter. The bolts the hold the SDD in place also go through the ply and the metal top. It's fairly straightforward to put together, although you'll want to figure out which screws go where before you start (ask me how I know!). Having a dust collector will be really useful for everyone because it can protect our health! Each hose has a blast gate at this 3 way Y junction, so the suction only goes to the tool that's currently in use. My collector is 3-hp. With the upgraded filter in place, you have a perfectly good single-stage dust collector. I sucked it through with the collector by attaching a rag to the wire. 2022 The Taunton Press, Inc. All rights reserved. 
"Being on a tight budget, I chose the 2hp model from Harbor Freight. A dust collector is only as good as it's filter, andas filters fill up with dust it reduces airflow and efficiency. Great to hear that if properly sealed you fell there is no performance drop. No matter which way you go to make it 2 stage ( Dust Separator) you'll spend more than you have in the used 1hp DC. So, how did it work? By having it set up in this fashion it causes a swirling/vortex affect and thus seperating the heavier shavings from sawdustif you get my drift. When it gets full, just remove the bag and throw it away (or use the sawdust for other projects!). The dust collector has a 4" opening, so you may need to step down the diameter in order to connect various tools. Only the lightest material and fine dust move on to the second stage. Have a metal top and a latch to hold it tight onto the barrel. 
Regular HVAC metal pipe may work, but I don't know for sure. This creates a flexible and airtight seal. At the top is a single hose that leads to the trash can separator. 
I only have it hooked up between my planer and DC. Posted on Published: June 14, 2017- Last updated: July 7, 2022. The lighter stuff moves on to the dust collector, where the finest particles are trapped in the filter. I had a 30 gal trash can seperator before and it worked but dust still got in the jet bag. Don't even get me started on the planer! dust My workshop is on the 4th floor of an industrial loft building right up against the freeway, so I'll be venting outside as well. Dust collection is about air volume. I like your idea and thanks so much for sharing this helpful workshop experiences. 4 hp double bag final price rs. I bought the Onieda super dust deputy with 30 gal bucket at woodcraft for $215.00. This sawdust roller coaster keeps the filter flowing longer and prevents damage to the fine mesh. Most of the excess parts went into the scrap pile, but the casters were actually pretty nice quality, so Ithink they will go under a new rolling tool cart I plan to make in the near future. Thet make large claims for it. will be making a LARGER version of this. The other thing is the fact that some impellers are made out of aluminum and not steel thus negating the spark likelyhood. But it actually feels bigger now that there's not piles of sawdust littering the floor all the time! I simply used the bolts to plug these holes. Roll it outside when you are working. Thesecan all beeasily moved for making bevel cuts. That looks excellent. Being on a tight budget, I chose the 2hp model from Harbor Freight. Idrilled 1 1/8" holes at each end of the channel, and then used a jigsaw to cut the rest out. I thought it might be a little thin and flimsy, but Ihad enough tomake two pieces that Icould later laminatetogether to form a 1" thick piece. Commenting has been disabled. 
saw, shop vac hose, 2 inch end cap, short pipe, adapter, lid, adapter, street 90. angle the street 09 to throw the sawdust to the barrow wall. In-depth articles, up-close photography, and detailed illustrations, I am purchasing a 2hp 1600 cfm dust collector and finally upgrading from the old shop vac. 4 years ago. Does the first stage actually do a good job of saving the impeller from screws that will inevitably get sucked up, especially when my 6 year old daughter vacuums?
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