Then loosen the brake caliper bolts and the whole front axle of the bike. These parts are not necessarily endorsed by any motorcycle manufacturer. Get it as soon as Sunday, Jul 31. . Assemble Fork Sliders On Fork Tubes. I'm not familiar with your model or tool requirements for it but if the seals are not leaking then replacing them is not going to help your suspension. Put sliders back on fork tubes. Im trying to replace my fork seals on a 77 kz1000. Alright so I'm working on replacing the for seals on my 07 vegas because the are leaking horribly. Slide sliders down and off the fork tubes. @CRracer712 some motorcycles have drain bolt for fork oil. Hoping for a shortcut to replace the oil - bike is an 08 650 with only 13k miles on . Screaming Eagle is 15 wt. In this video, Charles shows how to properly replace fork seals and oil on KYB PSF 2 forks from a 2015 Honda CRF450R. One is to remove the front wheel, remove the fork legs, and replace the seals. Fill Forks with Fork Oil. I have two questions relating to fork tubes and fork tube oil. If you are buying a second-hand motorcycle, it is recommended that you change the fork seals before you take it out for a long ride. Where the forks of a motorcycle are. Prepare a fork seal driver of the special tool, and adjust the driving piece into 3 equal parts (120 degrees), then to strike and press-fit by using the weight. Mike Then remove the metal circlip that holds the fork seal down. Use these steps to replace your fork seals. If you are using the old gators, check to see if they have oil on the inside. Now put fork in drain bucket and pull the spring. Fork Oil Back to Motorcycle; Fork Oil . any help . If you ride your road bike regularly, I would say every two years or 15,000 to 25,000 miles. Now I'm trying to remove the bottom drain plug. TO FIT HONDA. i can hear the spring on the inside turning but the screw never looses or gains tension. Slide the new upper bushing down the tube and push into the fork leg. Touring bikes and cruisers can probably double that interval before the service will offer. Harley Type B is 10 wt. www.sportsbikeshop.co.uk. 6. This is the side that you want to face toward the outer tube. Answer (1 of 7): It depends somewhat on the number of miles you put on your bike and the type of bike you have and type of riding you do. Install the fork tube. . Its best to do it that way, but it is possible to change a seal without removing the damper. I made an appointment and was quoted 400 bucks to replace the fork seals on both sides. There is just enough room to do this. The seal you see on the outside is a dust seal. . Jul 17, 2012. If you are currently riding with bad fork seals you risk getting fork oil on your front brake pads, which can ruin the pads. Called a bunch of shops and the lowest quote I got was $250+taxes. The fork oil does not wear out ever. Gently slide the film between the seal and the fork tube. Smear a drop of oil on the inside of each seal before re-installing the assembly on the fork legs. . 03-31-2017, 05:31 PM #8. . 9 Set the upper fork tube aside in a safe place where it can't tip over and spill. It's time to replace the fork oil seal. Category. '81 R80G/S, '82 R100RS, '00 R1100RT. Sold by RC Mall and ships from Amazon Fulfillment. Replacing your fork oil may sound messy but is one of the simplest u2013 and cheapest u2013 ways to improve your bikeu2019s front suspension. Now, remove the bushing and seal from the lower tube. Leave the degreaser in for a few minutes and then clean them out with water. The right front fork seal is leaking and I have the replacement seals (and oil) but not sure how hard it would be to do the job myself. 1 Set Front Fork Damper Shock Absorber Fork Dust And Oil Seal For Motorcycle NEW (Fits: Honda Goldwing 1200) $13.89. But the peace of mind you get is priceless. Sort & Filter. Fork oils are as follows: Harley Type E is 5 wt. DB Electrical PWFSK-Z002 New Pivot Works Compatible with/ Replacement for Honda Suzuki Fork Seal Kit 1997-2007 Honda Cr 250R Bike, 840125 0407-0075 416955 15700-02 840125 . Squirt some contact cleaner into the recess to flush out any gunk.. XL 250 RC-RD-RE-RF-RG-RH 1982-1987. (NOK/ARS/MCI) Made in Japan. And fill new oil by top cap. simple right. 1. To bleed (vent) air in the forks properly: Place bike on center-stand and hold in position or use weights on rear rack or seat to keep the front tire off the ground than remove the bleed screws (threaded plugs) and re-install, ideally you should replace the o-rings on the plugs. If the fork oil seal is tilted, strike hard only the shallow side to maintain the equilibrium. By the way, the tape and PVC pipe methods are nice, but I am a bit worried about damaging that lip on the oil seal. Check out Witchdoctor's videos for a very similar job. Most fork seals can be done in one afternoon. You wimp! 4. With motorcycle on the centerstand, weight off the front wheel. im in north carolina . Make sure you pump the forks up and down to get the degreaser to mix through both the inner and outer fork. Wire coat hanger; Something to block the front wheel (26, phone book, bricks, whatever) Motorcycle lift; Torque wrench capable of 14-72 ft/lbs; Honda fork spring tool OEM part# 07VMA-MZ0010A - available from any dealer or ask to borrow one on the . There are some special tools to take the forks apart. If the viscosity is different, the ride will be different (softer or harder). This may or may not work but it costs very little money or effort to try. Steps Download Article 1 Prepare the motorcycle for maintenance. We are so confident Seal Mate will . In nearly every motorcycle available today, the front wheel is held on by an axle that's connected to the fork. As I said, unless you're riding your bike through mud and dirt it's far less likely to have that kind of debris wedged up into the seal. This is the difference between doing a quick seal replacement versus a full rebuild. Motul Fork Oil 10W. 7. FORK OIL SEALS. Now pull hard. In addition to the fork oil seals catalog, Athena offers one of the widest selections of fork dust seals available on the market. Brakes gone bad: Check your brake oil reservoir for brake fluid level and check your brake pads. Front fork oil is not a maintenance item. Hold the fork upside down while you do this so that no oil escapes. While the exact replacement time can be found in the bike's owner manual, as a thumb rule, the motorcycle front fork oil should be changed every 10,000 miles (16,000 kilometres) or annually. Motorcycle suspension parts and accessories offered at MOTORCYCLEiD are synonymous with a comfortable and safe ride. Apr 13, 2012. You won't replace the oil. Nov 18, 2015 1.7K Dislike Share Ichiban Moto 153K subscribers In this how video, I demonstrate the correct methods to remove and completely disassemble motorcycle forks in order to replace. Get the fork bend removed properly, followed by fixing the fork oil seal. fork seal replacement cost my mechanic charges me $100 for fork seals and fork oil change. So I found this method . Draining the fork oil the easy way. The local shop (closest victory dealership is in the next state) wants $300 to replace the seals. In Stock. A quick Google search revealed this seal . Step by Step Approach Step 1: Complete strip down, thorough solvent clean, dry and then careful inspection checking for wear and damage (special attention being paid to the bushes). GoolRC Fork Cleaner Universal Motorcycle Front Seal Oil Cleaning Fork Cleaner Shock Repairing Absorber Tool. What if, for obvious reasons, you don't have any film handy? Imagine oil pressure building behind the seal and forcing it to seal against the chrome part of the fork. $15.49. Finally, clam shell them around your upper fork slider and secure them in place with a hose clamp. It may resolve the problem so you can ride safely to a shop for sheal replacement or just continue to ride without replacing the seals. I slid the forks off the bike. the screw turns but nothing happens. In this video i'll show you how i replaced FZR fork seals. Check in manual if your motorcycle has this option of change oil. Even if you only need to replace one seal, replace them in pairs to keep them on equal footing. Get a degreaser and spray liberally inside the fork. Gather all the parts and tools you'll need in advance. . Replace the oil seal lock-ring shiny side down. Higher the number, the better the load carrying capacity of that fork oil. Mount the Fork Brace-Fender, Wheel and Brake Calipers. 1 @ $17.54 = $17.54 Thats good to hear thestreak02. There are two ways to tackle this. View offer. Remove front wheel and axle 2. Install Handlebars. Clean them out, or my test above won't work. Used successfully on my '09 FJR about 6000 miles ago. When you go to put it back together drop in damper rod and then spring. . Step 2: Report back to you to confirm any extra work or parts required. When I turn the bolt the whole fork tube is spinning so I held the top cap with a wrench and tried loosening the drain . Bike is going in for fork valving and spring upgrade soon so the seals will be replaced then. Save. . This is the list of tools that I found I would need to replace the seals. Done. not so much. I wiped the little bit of oil off of the fork, and rode about 30 miles. It's called a fork because it has two prongs that go around each side of the wheel. Jan 30, 2011. These forks will also be found on 2015-2016 Honda CRF450R and 2016-2018 Suzuki RMZ250 models. After that take the top fork cap off. Work it around the seal, up and down, until you get back to where you started. K&L Fork Seals are the highest quality available and are exact replacements for most applications. racing and off road motorcycle suspension components to North America. Then lube the new ones up with fork oil and slap them in. Screaming Eagle Heavy (racing) is 20 wt. The parts are usually under $20. I don't have much experience with car/motorcycle repairs, but I have wanted to learn how to do it myself for a very long time. Now the seal is free to come out with a little persuasion. . Then remove the upper bearing slider and all the rest of parts and seals. We can also replace the fork seals if they're leaking, give the damper a thorough clean and replace the fork oil. Pry it out with a small flat-blade screwdriver. There is absolutely no dripping now. Remove the brake calipers from the fork sliders. puller,fork push rod (57001-1289)" . The "fork" is the suspension at the front of a motorcycle. Clamp the outer tube in a vice using the brake caliper mounting tabs, and firmly grasp the inner tube. If you have your owner's manual, it will specify an interval for a. First pry the dust seal from the top of the fork leg, being careful not to gouge the soft aluminum. Remove the fork sliders from the fork bridge. When I bought the bike, the forks had both rubber fork gaiters and torn rubber fairing boots. . By adding the spacers in the fork tubes, you increased preload, causing less dive. Learn More 100% Guaranteed to Fix Leaking Fork Seals. The fork oil leakage issue has to be fixed immediately. SealMate is worth trying. RevZilla photo. Jun 11, 2011. Install Felt Into Fork Dust Cap. Hey, They were checked when the seals were changed. Careful its spring loaded and the cap will shoot across the room. Pouring out the fork oil will still leave plenty of oil left inside. That, plus poor shock absorption and an unbalanced ride makes a leaky fork seal dangerous to ride on. 13. Sort By: Best Match. The Fork oil has its own SAE grading which ranges in the multiples of 5 (e.g. We create a superior driving experience. Ensure it has snapped correctly into the ring groove. Next, place the thin paper gasket on top of the new bushing. One quart will do several bikes. Harder! Yes, no matter what brand seal you use, there will be a side of the seal that has a recess (cavity) that allows the oil to exert pressure on the sealing surface. One shows the approach of pulling the lower fork down and off the bike to access the dust cap and fork oil seal. You can't replace the seals without disassembly (you wouldn't even want to). however, sometimes it's good to disassembly fork and check elements like springs (lenght), surface of slide bearings etc. StaceyL said: Hello everyone ~ I have an '03 Victory v92c with 13k miles on it. Next, slide the old bushing upside down over the fork tube. Price: 14.63. Suzuki GSX-R Motorcycle Forums Gixxer.com. The one leaking is on the inside and the bushings get replaced at the same time. #1. A bad fork seal could leak oil onto your brake calipers, resulting in trouble decelerating and stopping the bike. 5.Carefully pry this clip out. The hose clamp should be on the end of the fork seal driver furthest from the seal being driven - this will keep it out of the way as you are driving the seal into place. 2) Get the viscosity specs for the fork oil at 70F and make sure the ATF viscosity at 70F is comparable. Place the fork leg upright. Get the best deals on Motorcycle Fork Seals for Honda Goldwing 1200 when you shop the largest online selection at eBay.com. Usually, the change interval for the fork oil ranges from 10,000 miles to 20,000 miles depending on the motorcycle manufacturer and model. Use the old bushing as a slide hammer, rapping it against the new bush until it fully seats. The other is a neat little tool that allows you to pop the seals and clean under . I think it may have just been the process for the seals to "seat". Pull the dust seal up with your fingernail and get rid of that. The fork seals of my F650GS are blown. May 17, 2020. 1991 GS Fork . Not much but to me a small amount is too much and with new seals they should not leak. I read that if somebody does want to use ATF you should: 1) Use full synthetic because it has a more stable viscosity. I was told that the new leak proof seals are better than the standard stock ones, but they are more difficult . Put fork cap on not very tigh. Only show this user . Remove the dust seal at the top of the outer leg to reveal the metal spring-clip underneath. You can also buy a tool called something like sealmate to try to clean under them. Have the bike on the center stand with the front wheel in the air. It does not cost much to replace one and should cost you between $250 and $500. Be sure to calculate how much oil you'll need. Fork Oil Seal by K&L Supply. . Empty the oil from the fork and then slap the fork tube from the slider you will know when it comes apart Then your going to look at how the seal is installed remember look at it twice take a picture if you have to. Remove Fairing Rubber Boots and Fork Gaiters. So always check your user manual of the bike for the exact Fork oil grading. Remember to re-install the dust seals before putting the lower forks back on! 6 Unscrew the damping rod bolt. . It looks like your bike needs a couple of . In reality an experienced motorcycle mechanic could probably have it done in an hour but a dealerships probly gonna charge for 3 hours or whatever the booktime says . After you have drained all you can loosten the retaining bolt at the bottom of the shock. 2013 R1200GSW. Before replacing the fork seals, try cleaning under them using a very thin but stiff piece of plastic like old 35 mm film negatives. Size: 40x52x8/9.5 mm. Parts you may need Fork seals, 8.50 a pair and dust seals, 11.75 a pair from. Problem is that the drain plug isn't coming out. The quality of the Athena motorcycle fork oil seals allows replacing the original products and ensures excellent performance in terms of smoothness, high-temperature resistance, and high abrasion resistance. once bushings get worn they cause seals to blow out real fast, I'm not sure on your bike, but most bikes OEM bushings cost $6-$8 a piece, and there is a inner and outer bushing for each fork leg, so $6-$8x4 Jul 18, 2012. I think this time around, it is a false alarm. Install New Fork Seals. You can drain more oil out of the bottom. The factory manual called for my fork slider screw to be at 11 ft-lbs. Free shipping on many items . BeeCeeBeemers Motorcycle Club Vancouver B.C. Slide the fork slider onto the fork tube, and fasten the original screw and washer. Set aside around two hours to replace the fork seals. A few ounces of your preferred fork oil (10W is recommended). Fortunately Acme can repair your forks and replace your brake pads (if needed . Adding thicker oil slows compression damping, however, if it gets cold in your . The garage shop does not ask for extra labour cost to put new oil in. For sportbikes, simple replacement of fluids and seals at 10,000 miles will bring new life to the bike. . The other shows the approach of releasing the fork tube from the bridge and pulling the tube up and out. Apr 21, 2010. Open up the fork oil drain plug near the bottom of the tube. A forum community dedicated to the Suzuki GSX-R motorcycle. Its just hard to get all the old oil out and the right amount back in cause you can't measure the fork oil level. It may be time to replace your fork seals. Bangalore being a dusty city, accumulation of dust could also result in the squeaky noise/sound that you have mentioned. We guarantee it will fix your leaky seals or we'll refund you in full. Motorcycle Forks & Components Sort by 1 - 30 of 1308 results All Balls Fork Oil and Dust Seal Kit 0 $26.46 - $40.59 All Balls Fork Oil Seal Kit 0 $13.32 - $40.30 All Balls Fork Bushing Kit 0 $26.49 - $69.26 All Balls Fork Dust Seal Kit 0 $14.31 - $29.67 Race Tech Fork Spring 1 $98.99 - $155.28 Progressive Suspension Fork Spring Kit 1 To answer the original question, though, NO. 5. You should notride with a bad fork seal for many reasons, safety being number one. K-Tech front fork oil and dust seals are manufactured by NOK and are a direct replacement for the original equipment parts. NOK are chosen as original equipment by all Japanese suspension manufacturers for their quality and durability. Slowly drive the fork oil seal in while keeping the balance of it. But learning how to replace them yourself will save you tons of time and money over the course of owning your bike. . Cut off a chunk of 35mm film. Seal Mate has helped fix leaking fork seals on over 100,000 motorcycles worldwide. So that's it folks - how to make your own fork seal driver for under $4. The tire needs to be about 2" off of the floor, unless you are going to remove it and then it only needs to clear slightly. 3. One of my tubes started weeping shortly after I installed new seals. Once spring is oil fork oil will drain faster. Put the bike in gear and chock the rear wheel. * Step 3: Polish fork stanchions to remove any damage and reduce stiction to a minimum. 1. mailto:sales@ktechsuspensionusa.com . Fork seals can fail after you hit a pothole or just from the rubber seal drying out and cracking. Fork oil is a repair item ie your springs or seals have failed (or you want to modify) and you need to replace oil when you replace the seals/springs. Good/new springs and the proper amount of fresh oil (and air if used in your model) in the forks should make your forks perform normally. Arrives by Mon, Sep 12 Buy LYUMO Motorcycle Adjustable Fork Seal Driver Installation Tool 3950mm Carbon Steel Replacement For ,Fork Oil Seal Bushing Driver Tool,Fork Seal Tool at Walmart.com Seal Mate can fix any motorcycle for as low as $6.99. But, I can . Fork Seals Motorcycle Fork Seals 119 Items Sort By Most Popular Motorcycle Specific Genuine James Front Fork Seal Rebuild Kit $20.99 to $30.99 349 Motorcycle Specific Drag Specialties Fork Leg Assembly Rebuild Kits $72.95 Free Shipping 73 Motorcycle Specific Drag Specialties Fork Leg Assembly Rebuild Kits $81.95 Free Shipping 18 Online Savings. Fork Seal Replacement Can Cost Up to $400 . It's easy to do. Was: $16.92. Then pry up the dust seals carefully. 5WT, 10WT, 15WT, 20WT). i removed the front wheel and drained the fork oil now im trying to remove the tubes by removing the allen screw in the bottom. Pop your dust boot up. Bike Front Fork Dust Seal Oil For Fox Rockshox Xfusion. This is a great time to replace the gators. [1] Loosen the 2 bolts that secure the fork legs to the frame and the caps upon each leg. If you have a Reynolds stand you need to put a 2 X 4 under each side to jack it up. Discuss the GSX-R600, GSX-R750, GSX-R1000, and GSX-R1100, and . Remove and replace the seals.
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